Installation and commissioning robot in industrial production

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Installation and commissioning robot in industrial production

Robots are valuable assistants in general life and especially in industrial production. And this is certainly the trend of the world as the economy develops with increasing demands for fast, high-quality, and standardized products.

The trend and role of robots in the industry

Market trends have a significant impact on the development of robot applications in manufacturing. Firstly, there is a shift in manufacturing supply chains away from China (due to the US-China trade war, rising labor costs, and the tariff policies of the US and Europe). During this period, Vietnamese businesses have emerged strongly by better meeting product quality and productivity requirements. Due to these reasons, Vietnam has a growing demand for robot usage as well as skilled personnel in robot operation and maintenance.

Robots are being used more frequently in industrial manufacturing facilities that require increasingly skilled labor and expertise. These devices have significantly improved productivity, safety, and time efficiency across various industries. By performing tasks with precision and consistency, robots can deliver high-quality results without the need for breaks or downtime. Additionally, they help reduce the risk of injuries or replace human interaction in hazardous environments.

The roles of robots in industrial manufacturing:

Robots create more precise and higher-quality products.

They rarely make errors and are more accurate than human workers.

They can produce larger quantities in a shorter period of time.

They can work at a consistent speed without the need for breaks, days off, or holidays.

They can operate in hazardous conditions, such as low light, toxic chemicals, or confined spaces.

They enhance safety for human workers.

They reduce waste by using materials with high precision.

They save costs for businesses.

The current trend in the industrial robot market is towards increased digitization and automation, with a strong focus on creating user-friendly robots. Additionally, sustainability is also an important factor in the development of intelligent devices to serve manufacturing as well as daily life.

Robot of PNC TECH

PNC currently provides various types of robots to optimize the needs of industries both domestically and internationally, such as painting robots, welding robots, grinding robots, and more. The company’s main focus is on the AMR (Autonomous Mobile Robot) category, which is considered a prominent product highly regarded in the market.

Autonomous mobile robots are robots that can understand and move within their environment independently. AMRs utilize advanced sensors, artificial intelligence, machine learning, and computer planning to interpret and navigate in their environment without being constrained by wired power sources. There are several popular types of AMRs, including pallet lifting/carrying AMRs, trolley/material handling AMRs, crane AMRs for retrieving items from shelves, forklift AMRs, and sorting AMRs.

Besides products, PNC Tech also provides related services in the field of robotics, including:

  • Providing new robots along with customized solutions to meet customer requirements.
  • Retrofitting, relocating, and reinstalling existing systems.
  • Installation, commissioning, and providing services according to customer and contractor designs.
  • Robot maintenance services.

These services ensure that customers receive comprehensive support throughout the lifecycle of their robotic systems, from initial implementation to ongoing maintenance and optimization.

PNC Tech’s commissioning and operation services for robots involve several steps:

Assessment: PNC Tech’s experienced engineers work with the customer to determine the ideal robot arm and robot solution for their industrial automation processes. This requires a deep understanding of the specific industries, such as manufacturing and fast-moving consumer goods.

Planning: Research and consulting experts evaluate the available options within the specified parameters and budget. Robot equipment solutions are then tested in advance using simulation tools to reduce startup time and enable PNC Tech to develop high-performance programs.

Installation: PNC Tech’s team carries out the physical installation of the robot, ensuring that it is properly integrated into the existing production line or system. This includes connecting necessary interfaces and performing calibration and testing to ensure smooth operation.

Commissioning: PNC Tech’s engineers perform commissioning activities, which involve configuring and fine-tuning the robot’s programming, motion paths, and interactions with other equipment or machinery. This ensures that the robot functions optimally and meets the specific requirements of the customer’s industrial processes.

Operation: Once the commissioning is completed, PNC Tech provides operational support to ensure the robot runs efficiently and effectively. This includes monitoring performance, troubleshooting any issues, and optimizing the robot’s performance based on the customer’s needs.

By following these steps, PNC Tech delivers comprehensive installation and operation services for their customers, tailored to their specific industrial automation needs and providing efficient and reliable robotic solutions.

To further develop the installation process, PNC Tech focuses on integrating the robot system with the production process and auxiliary automation. The robot arm and controller are connected to the network and tested to prepare for the production programming phase.

Trial run: The system undergoes comprehensive testing and fine-tuning to ensure optimal production capabilities. Areas such as process speed, tool weight analysis, operating system backup creation, professional robot arm calibration, and service requirements are examined and addressed.

For specific consultation regarding robot installation and operation, please contact

PNC TECH Automation Co., Ltd.

Hotline: +84 919 247 843

Email: diep.ns@pnctech.vn

Address: A17 Building, 17 Ta Quang Buu Street, Hai Ba Trung District, Hanoi, Vietnam.

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Support contacts:

(+84) 919 247 843

Address

Building A17, Hanoi University of Science and Technology, 17 Ta Quang Buu, Hai Ba Trung, Hanoi.

Email

diep.ns@pnctech.vn