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Inspecting Fixture
Application field:
All components and products after the manufacturing process must undergo thorough quality control (QC) before being released from the factory. Product quality inspection can be conducted in two different forms: visual inspection and measurement-based inspection to assess parameters such as length, smoothness, and tolerance against customer quality requirements.
Structure of inspection fixtures:
– Fixture body: The main structure of the inspection fixture.
– Positioning mechanism: Ensures accurate and consistent positioning of the product during inspection.
– Clamping mechanism: Holds the product securely in place during inspection.
– Measurement and inspection mechanism: Includes various tools and devices for precise measurement and inspection.
– Other auxiliary mechanisms: Additional components that support the inspection process.
Structure of inspection fixtures:
– Fixture body: The main structure of the inspection fixture.
– Positioning mechanism: Ensures accurate and consistent positioning of the product during inspection.
– Clamping mechanism: Holds the product securely in place during inspection.
– Measurement and inspection mechanism: Includes various tools and devices for precise measurement and inspection.
– Other auxiliary mechanisms: Additional components that support the inspection process.
Design and manufacturing capabilities at PNC TECH:
– Layout of the entire Jig line (welding station, robot position, fixtures, auxiliary equipment, etc.).
– Calculation of welding time and creation of welding sequence charts.
– Calculation and establishment of detailed technical parameters for each stage (station).
– Detailed 3D design of each workstation (using Catia software).
– Simulation of the operation of fixtures, robots, and welding guns.
– Error prevention during operation.
– Utilization of software such as Delmia and Robot Studio.
– Generation of detailed 2D drawings (Catdrawing, Dwg).
– Completion of machining, assembly, and alignment prior to delivery to the factory.
– Processing capacity: 10-20 stages per month, depending on the nature and requirements of each project.
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